How to improve the production efficiency of finishing irons?
The urgency of washing companies to improve finishing processes such as ironing production is even higher than washing.
If a high-efficiency ironing production unit is used to replace the original inefficient units, it will not only reduce the number of operators and work. Area, and due to higher concentration of work, it will also reduce inefficient energy consumption.
There are two aspects of waste in ironing operations that are not easy to observe:
One is that the work is discontinuous waiting for idling due to various reasons;
Second, the feed pitch is too large, especially when the working speed is high, it seems that everyone is busy and busy, in fact, the output per unit time is not high, and the energy consumption ratio will also increase.
Therefore, for ironing production management, what needs to be improved most is the "mandatory beat". Either the equipment should not start with heating, or it must reach the continuous maximum output rate per unit time. Of course, this requires the balanced production of the entire factory to support, such as the continuity guarantee of the washing and tidying of the sheets.
With regard to equipment, a few simple ironing control principles are summarized in daily work to help quickly understand the key points of improving ironing:
The first is to find ways to improve the processing capacity of a single unit, such as a larger diameter and number of rollers, instead of repeatedly configuring too many inefficient ironing units to solve the problem of capacity. In order to overcome the problem of increased production operation and boiler heating time caused by the delay in ironing production, the calculation amount should be appropriately increased when the ironing machine capacity is configured.
The second is: through the configuration of high-efficiency high-speed cloth feeder, forced production cycle, try to minimize the gap between the linen during high-speed operation, it is best to control within 0.5 meters on average.
The third is: "Pressing priority" principle. For customers who have ironing quality, energy consumption and higher operational safety requirements, try to choose a flat ironing trough ironing machine. If there is a problem with low steam pressure, you can consider using a combined structure with fewer rolls and more grooves, or directly use a direct-fired trough ironer.
The fourth is the principle of "assessment of energy consumption ratio". The energy consumption ratio is the steam consumption per kg of moisture evaporated. This is a relative parameter that best reflects the performance level of the ironing machine, not just the absolute value. Even non-steam-heated ironing machines should be converted to parameters such as "kg / kcal" or "kg / kwh" for intuitive comparison under the same conditions.
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Hongkong Xinyun Industrial Felting Co., Ltd.
Whatsapp: +86 15919344021
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